Safety & Health (151) – DAE Mechanical 1st Year – Pak Notes Hub
⚠️ DAE Mechanical — 1st Year — Subject Code 151

Safety & Occupational Health
Complete Notes — Easy English

Workplace Safety · Hazard Management · Risk Assessment · First Aid · Complete Curriculum

Hazard ID
Risk Management
Emergency Response
Unit 1

Workplace Safety Principles

Foundations and Culture

Safety Definition

Absence of risk and injury in workplace. Protects workers' health and wellbeing.

Four Pillars of Safety

  • Prevention: Stop accidents before they happen
  • Awareness: Know hazards and risks
  • Responsibility: Everyone's duty to stay safe
  • Culture: Make safety a priority
Prevention 🛡️ Awareness 👁️ Responsibility Culture 🏢 Four Pillars of Safety

The Foundation of Workplace Safety Culture

Statistics

  • Millions injured yearly in workplaces
  • Most accidents preventable
  • Cost of injuries: medical + lost productivity

Safety Management System

ComponentFunction
PolicyOrganization's safety commitment
PlanningIdentify hazards and controls
ImplementationExecute safety procedures
MonitoringCheck effectiveness
✏️ Practice: Develop workplace safety plans
Unit 2

Hazard Identification

Spotting Dangers

Hazard Types

  • Physical: Machinery, electricity, noise
  • Chemical: Toxic substances, corrosives
  • Biological: Bacteria, viruses, allergens
  • Ergonomic: Poor posture, repetitive motion
  • Psychological: Stress, harassment
Workplace Hazards Physical Chemical ☠️ Biological 🦠 Ergonomic 💪 Psychological 🧠

Five Major Categories of Workplace Hazards

Hazard vs Risk

  • Hazard: Source of potential harm
  • Risk: Probability of harm occurring

Common Workshop Hazards

  • Moving machinery (blade, pulley)
  • Hot surfaces and flames
  • Slippery floors
  • Electrical hazards
  • Manual handling injuries

Identification Methods

  • Workplace inspection
  • Employee interviews
  • Incident reports analysis
  • Job hazard analysis (JHA)
✏️ Practice: Conduct hazard identification walk-through
Unit 3

Risk Assessment

Evaluating Danger Levels

Risk Assessment Process

  • Step 1: Identify hazards
  • Step 2: Who might be harmed?
  • Step 3: Evaluate controls
  • Step 4: Record findings
  • Step 5: Review regularly

Risk Matrix

LevelSeverityProbabilityAction
HighSeriousLikelyImmediate
MediumModeratePossibleShort-term
LowMinorUnlikelyMonitor

Control Hierarchy

  1. Elimination: Remove hazard
  2. Substitution: Replace with safer
  3. Engineering: Guards, barriers
  4. Administrative: Procedures, training
  5. PPE: Protective equipment
1. Elimination 2. Substitution 3. Engineering 4. Administrative 5. PPE (Last Resort) Most Effective Least Effective

Hierarchy of Controls: From Most to Least Effective

✏️ Practice: Complete risk assessment forms
Unit 4

Personal Protective Equipment (PPE)

Worker Protection

PPE Categories

TypeProtectsExamples
HeadSkull, brainHard hat, cap
FaceEyes, faceGoggles, shield
RespiratoryLungsMask, respirator
HandFingers, palmGloves
FootToes, soleSafety boots
BodyTorso, limbsCoveralls, apron
⛑️ Head Face/Eyes 🦺 Body 🧤 Hands 🧤 Hands 👢 Feet

Complete PPE Protection from Head to Toe

PPE Selection

  • Assess hazard type
  • Choose appropriate protection
  • Ensure proper fit
  • Train users
  • Maintain regularly

Proper Use

  • Wear at all times in hazard area
  • Inspect before use
  • Replace when damaged
  • Store properly

Limitations

PPE is last resort. Always use engineering controls and safe procedures first.

✏️ Practice: Select appropriate PPE for scenarios
Unit 5

Ergonomics

Working Safely and Comfortably

Ergonomic Principles

  • Adapt workplace to worker
  • Minimize repetitive strain
  • Maintain natural posture
  • Reduce force requirements

Common Ergonomic Issues

  • Back Pain: Poor lifting, prolonged sitting
  • RSI: Repetitive strain injury from typing
  • Neck Strain: Monitor height, screen angle

Lifting Techniques

  • Keep load close to body
  • Bend knees, not back
  • Engage core muscles
  • Avoid twisting motion
  • Get help for heavy items
WRONG CORRECT Safe Lifting Technique

Bend Knees, Keep Back Straight — Avoid Back Injuries

Workstation Setup

ElementAdjustment
ChairAdjust height and back support
DeskElbow height when arms relaxed
MonitorEye level, arm's length away
✏️ Practice: Set up ergonomic workstations
Unit 6

Emergency Procedures

Crisis Response

Emergency Types

  • Fire and explosion
  • Chemical spill
  • Medical emergency
  • Severe weather
  • Structural failure

Emergency Response Steps

  1. Alert: Warn others immediately
  2. Assess: Evaluate danger
  3. Activate: Call emergency services
  4. Assist: Help affected persons

Evacuation Procedures

  • Know exit routes
  • Use stairs, not elevators
  • Proceed calmly
  • Account for all persons
  • Proceed to assembly point

Emergency Equipment

  • Fire extinguishers
  • First aid kit
  • Emergency eyewash
  • Emergency shower
  • AED (Automated External Defibrillator)
✏️ Practice: Conduct emergency drills
Unit 7

First Aid Basics

Immediate Medical Care

First Aid Priorities (ABC)

  • Airway: Clear breathing passage
  • Breathing: Ensure air intake
  • Circulation: Check pulse, control bleeding
A Airway Clear breathing passage 👃 B Breathing Ensure air intake 💨 C Circulation Check pulse Control bleeding ❤️ First Aid ABC Priority

Follow ABC Sequence in Emergency First Aid Response

Common Injuries

InjuryFirst Aid Response
Cuts/BleedingApply pressure, bandage
BurnsCool with water, cover
FracturesImmobilize, elevate
ShockLay down, elevate legs

CPR (Cardiopulmonary Resuscitation)

  • Check responsiveness
  • Call emergency services
  • 30 chest compressions
  • 2 rescue breaths
  • Repeat cycle

Recovery Position

For unconscious, breathing victims. Prevents choking if vomiting occurs.

✏️ Practice: Get certified in First Aid and CPR
Unit 8

Safety Regulations

Legal Requirements and Standards

International Standards

  • ISO 45001: Occupational health and safety
  • OSHA: USA Occupational Safety regulations

Pakistan Safety Requirements

  • Factories Act 1934
  • Pakistan Labour Code 2006
  • SECP workplace regulations

Employer Responsibilities

  • Provide safe working conditions
  • Conduct risk assessments
  • Train employees
  • Provide PPE
  • Report incidents
  • Maintain safety records

Employee Responsibilities

  • Follow safety procedures
  • Use PPE correctly
  • Report hazards
  • Attend training
  • Cooperate with inspections

Incident Reporting

  • Report all injuries
  • Document near-misses
  • Investigate root causes
  • Implement corrective actions
✏️ Practice: Review and understand workplace policies

✨ Congratulations!

You've completed Safety! Work healthy and always go home safe.